The No Excuses 7/8" Engine Project
The Home Built Engine - Part 3: Power and Control
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If you assemble 10 modelers to discuss power and control for a model,
you will come up with 20 different ways to do it. The cheapest method is to use batteries and a double pole, double
throw (DPDT) switch with a center off position. This will provide a single speed forward and a single speed in
reverse. Depending on the voltage you
use, you may encounter some wheel spin when you switch the engine on.
One way to do this is shown to the
right. I mounted a small DPDT switch on
a bracket and soldered a piece of brass tubing with a hole filed in it to the
bracket so that the arm of the switch sticks into the hole. Then I take another piece of brass tubing,
one size smaller, drill a single hole into it, and slide it into the larger
piece of tubing. The long piece of tubing becomes the exhaust stack and you
either pull it up of push it down to move forward or backward depending on how
you wire it.
There are lots of different
batteries to choose from. Remember that
we made the hood wide enough to fit two standard racing car 7.2 volt, NiCad
batteries inside but a 12 volt gel-cell will also work fine and they come in
lots of shapes and sizes that will fit.
At a hobby shop that sells the NiCad batteries, you can also normally
buy a wiring harness that hooks the two batteries together in series to give
you 14.4 volts. Then it is just a
matter of putting everything in place and you are ready to go outside, put the
engine on the track, and send it on it's way.
But this forward-stop-backward
control is really basic. The real
solutions are to use track power or battery power with a radio controlled
throttle. Very few in 7/8" scale
use track power so I will address radio control. There are a number of good
systems that can be fit into the engine along with the necessary
batteries. Personally, I use the RCS
system from Australia. I like it because
the transmitter is very small and fits easily into the palm of my hand or my shirt
pocket.
Another thing to consider is
sound. Today's technology provides a
number of manufacturers that make small electronic sound modules and, there is
room for one of them inside the engine.
But with sound, you need a speaker and for really great sound, the
speaker needs to be enclosed in some sort of a speaker box. It would be possible to turn the hood into a
speaker box or to construct one to fit inside the cab.
But there is still one more thing to
consider and that is cost. Radio
control and sound systems are not cheep and can cost from $300 to #500
depending on what you select. I have
five engines now and I can't afford this much money for each engine. My solution? A trailer car! In fact, I
have two trailer cars, one for the batteries and one for the electronics and
the speaker. They all hook together
with Miniatronics, 2 amp, connectors and I can plug any of my five engines into
the battery cars that I choose, depending on my mood.
The photo below is one of my
personal favorites and shows my battery and electronics cars behind a model of
a 12 ton Vulcan.
Lets examine my cars. I decided to make two separate cars, but
everything could just as easily fit into one small 4-wheel boxcar. The rear car above is the battery car. I took two standard NiCad batteries and
built "wooden crates" around them with their connectors sticking out
one end. I built a third crate to hold
the wiring harness that hooks the batteries up in series, a fuse, and the
charger for the RCS radio Control system.
This was the first time I used the RCS system and I had no idea how long
the battery charge would last. The RCS
charger takes overnight to charge the batteries so I made them removable so
that I could quick-charge them with a model car charger if I needed to. This turned out to be wasted effort. The two standard NiCads last for about 2 ½
hours of running which is more than enough.
So if I had to do it over again, I would put everything into one car.
But
remember that I said that a good speaker box is important. Well, my electronics car below shows what I
did. I used a large speaker from Radio
Shack and it is located on the front of the car, facing down, right behind the
engine. I built a "crate"
around the speaker which provides excellent sound. The left or rear end of this
car holds another "crate" which contains all of the electronics. On the lower left in the photo, just above
the rail, you can see the Miniatronics connector. I leave the male ends of the connectors hanging out of the rear
of my engines and cars. I recessed the
female ends into the front end sills of the two trailer cars. The wires are unobtrusive when connected.
So that’s it 7/8ers. The engine is finished. The basic engine can be built for less than
$100 is you have odd bits and pieces of plastic and stuff laying around. The big two expenses are $50 for the motor
block and $20 for the SVE wheels. I
hope you will consider my method of batteries, control, and sound in a separate
car. This will allow you to keep
building small crittery engines without having to buy new electronics for each
engine.
Happy Modeling
Jim Massfeller
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