Maxitrak Hunslet - Lady Nicole
Getting hot under the collar



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March 2003
Hefted the boiler into place on the chassis to mark it up for drilling the holes so I can bolt it to the petticoat. This is a fairly straight forward task, if a little fiddly making sure that it all lines up properly.

The the chimney. This needs to be straight up and down, but over the blast pipe (which may not be in the center of the hole drilled in the top of the smokebox.

I got one hole drilled before I took my boiler to a club meet to get it inspected and hydro'd. The boiler has been hydro tested by Maxitrak, but being they are the suppilers of the kit, the AMBSC will not recognise their hydra test. Fair enough.

I'm off playing guard on a train whilst the boiler inspectors are having fun with my boiler until I get pulled from the train to have a discussion regarding the boiler. The inspectors are not happy.

So, why aren't they happy ?? Well the boiler doesn't match the plans. (I have an old set of plans) The plans define the stays as 3/16" but 4mm stays have been used. Under the AMBSC code, these stays are too small for the specified preasure (90 psi). They also can't see inside the boiler to check what the state of the crown stays are. The plans say girder stays which don't reach the inside of the boiler shell haev been used. I asked if they could fit girder stays which reach from the top of the crown sheet to the inside of the boiler shell. Longitudinal stays are okay (phew). There is no flange where the boiler shell meets the troat plate. Okay, well I didn't ask for that,. but I can add that flange.

So what's the state of play at the moment. Well, the boiler can be recovered. This is a good thing. The boiler has been re-measured and the boiler inspector has these and is comming up with a list of (hopefully small) changes to bring the boiler up to spec and also we're looking at a preasure increase from 90 psi to 100 psi.

I can't do too much until the problems with the boiler are fixed as most everything else attaches to the boiler.

But what about Maxitrak I hear you say. Yes Maxitrak sent me a boiler which doesn't match the plans. But they did ask for a list of changes which I needed doing it the boiler so as to make it meet the code and I did leave off the bottom flange. So blame can be cast in both directions. Well I'm not interested in blame. This is my hobby to relieve stress so I'm concentrating on fixing the problem. I also haven't contacted Maxitrak to ask them what they are going to do about it as the cost of shipping the boiler backwards and forwards would make it prohibitive to both of us.

Oh,the quality of workmanship on the boiler is first class tho!!

13th July 2003
Well the boiler inspector has gotten back to me and the good news is that we can recover the boiler. The bad news is that we're staying at 90 psi!! .. However, what I have to do is remove every stay on the sides and backhead and also the top line of stays on the throat plate. I also have to add a flange around the join of the boiler barrel to the throat plate. This flange can be a piece of 1/4" square. Reduces the smithing slightly!!

So step 1 is to get some 7/32 HSS, drill out the center 5/32 and file some cutters around the edge. This will then core the stays out and expand the holes to be able to tap 1/4 x 40 for some 1/4 x 40 threaded copper rod.


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